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Tuesday, 7 April 2009

Engineers

Understanding Engineers

The graduate with an engineering degree asks, "How does it work?"
The graduate with a science degree asks, "Why does it work?"
The graduate with an accounting degree asks, "How much will it cost?"
The graduate with an arts degree asks, "Do you want fries with that?"

Choghurts

I've just had a brainwave - Cheesy yoghurts!
Why don't they make savoury yoghurts?
Imagine a stilton yoghurt with a crispy bacon corner....MMMM!
The new Muller Bacon Corner Choghurt.
You heard it here first.

Sunday, 5 April 2009

Ian's got a Semi....oooer!

So, I bought myself a 1968 semi-automatic beetle.
Another one ??
Just the same as my original '68 semi, even same colour but just a rolling shell.
This means I don't have to butcher the 33,000 mile car I've had stashed since 1986 and I can also use those cherry bits I've been hoarding just as long.
Of course this also has the most desirable chassis, torsion bar front with discs and IRS rear like the 1302/03 models.
It's sweet, looks a fucker in red-oxide but the chassis looks as good as new and the car is solid too.
It came with a rake of semi-auto specific bits like gearbox, control valve, vacuum and ATF tanks - all these bits will make good spares for the original semi.
Big plans for this monkey.........16V Golf engine, bus 'box etc. A real sleeper if left with rough bodywork (like I do so well).
This is it

Friday, 13 March 2009

Woody's favourite spoon & a mouse

Woody's favourite spoon -
Woody has (or rather, had) a favourite spoon - he was beginning to form an un-natural affection for said item of cutlery.
So we (well, Simon actually) decided to modify it a bit.














Woody's revenge for the spoon - Simon, I did try to stop him but they are strong you know!
Aaaaaah! blackout, I'm going down!

Tuesday, 10 March 2009

Tom's Baja video

So we took the car up to the D353RT (which is somewhere we're not supposed to go) for a shakedown

This is the first time out with just me driving



And a little more



Next time out and Tom has a go with me as co-pilot



Getting better all the time



Tom's First Solo drive, I'm just a bit nervous - no need though



Getting plain cocky by now, not bad for his first day - Boy's got petrol in his veins



Nearly wiping me out, time to let me have a go and you settle down Stiggy



My turn taking Tom's Baja for a spin

Sites I Like

Here are a few of my favourite websites

Wikipedia, an invaluable resource for all facts
http://en.wikipedia.org/wiki/Wiki

Uncyclopedia, an irreverent take on Wikipedia - very funny
http://uncyclopedia.wikia.com/wiki/Main_Page

Dark Roasted Blend, full of amazing stuff
http://www.darkroastedblend.com/

Sunday, 8 March 2009

Tom's Baja - Part the Third

Building Tom’s Baja
An ongoing tale of learning from mistakes,
mostly those of other people!

Part the third

Shake-down!
Well we took the beast out to play as a reward for our endeavours, you can probably see the results elsewhere on this site or on youtube.

Surprisingly the car acquitted itself very well, sure we had flaky front brakes and a soggy back end (ooerr!) but all in all a good day out.

Back to it:
We re-indexed the rear end by two splines and the car now sits much better, albeit with a slight positive camber attitude but that’s the price you pay for increased ride height on a swing-axle car.


Rarrr!












The front beam was removed and inspected, there was a little bit of corrosion on the lower section of the off-side tower so we decided to use the perfect beam from the 1970 car.

Sway-away type adjusters have now been welded into place on both torsion tubes…..sorry forgot to take any pictures.
Rather than weld them in allowing for equal adjustment up and down they were fixed to allow all the adjustment in the up direction only (rotating the trailing arms down – lifts car up).
We now have up to four inches of front-end lift…..kick-ass!
The limiting factor to lift however is the length of the front shock absorbers, they are jammed at full extension, not a good thing - when replaced with longer-travel ones the front end of the car will rise higher…..nice!

Useful tip - While we had the beam in bits we also installed some urethane torsion bar bushes, these replace the needle bearings (and seals) in the end of the tubes and hopefully will be better suited to our application.
We encountered just one problem during fitting of the urethane, removal of the old needle bearings – this was solved with a bit of lateral thinking, we used a really big-ass rawl-bolt, the kind used to secure bridges to motorways etc. it proved much easier to pull out the bearings than collapse them inwards using pointy things and a hammer.
See below:


Rawl-bolt remover













Rawl-bolt remover expanded













Rawl-bolt remover in place













Bearing on its way out













Urethane bushings fitted














Beam in place on car













Hard!













Front and rear raised – Cool












The next job is to fit four new balljoints as most of our existing stock of used ones have torn rubber boots.
We have assembled the front end using these duff joints purely to get the vehicle mobile – we don’t expect them to last long off-road when they have been exposed to muck and grit but we might as well give them a good send-off……..
New balljoints are cheap to buy and therefore it makes perfect sense to replace them while the front end is being worked on.
However, before we can fit them we need to build a suitable press to extract the old ones and press in replacements.
I have a stash of sturdy steel beam at work and a 10-ton bottle jack which should make a really effective press………..more as I build it.

Following on from balljoint replacement is the fitment, of front disk brakes and calipers, these have been saved from the 1970 1500 we broke previously and will need checking over first.

Future plans include fitting a Golf 1.9 TDi motor which will be liberated from Man-John’s Golf before it is scrapped.
The logic behind this conversion is two-fold, the engine will have over twice the power of the 1200 it replaces at 90bhp and also plenty of torque for turning those big rear wheels.
It will not be adversely affected by water as it has no HT (spark) ignition system.
An added bonus is it can be run on cooking oil as a rolling experiment before I dare to try it in a family car…….might even use recycled oil from local chippies.
We will detail removal of engine from donor Golf and also fitting into Beetle as we go.